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    SAFELY INTO THE FUTURE OF THT ASSEMBLY

    The SK SoyoniK Guide® for modern electronics production

    The Smart Klaus® SoyoniK Guide is the future-proof solution for THT assembly with state-of-the-art camera technology, projection and assistance software. Productive from day one - with system support that thinks for you.

    SK SoyoniK Guide® Demo request

    Who is The Smart Klaus® SoyoniK Guide for?

    The perfect solution for THT production, Royonic succession and quality-oriented electronics production - from EMS service providers to companies with a shortage of skilled workers and high-mix, low-volume requirements.

    Operators of obsolete Royonic systems

    Ideal for companies that need to replace their no longer maintainable Royonic workstations with modern, future-proof technology.

    THT manufacturing company

    Perfect for manufacturers of electronic assemblies with manual THT assembly and high quality requirements.

    EMS service provider

    Ideal for electronic manufacturing services with changing orders and a high number of variants in THT production.

    Companies with a shortage of skilled workers

    Enables even unskilled workers to work efficiently thanks to intuitive worker guidance and automatic controls.

    Companies with high-mix, low-volume production

    Ideal for companies with frequently changing products and small batch sizes in electronics production.

    Quality-oriented electronics manufacturers

    For manufacturers who need to implement and document a zero-defect strategy in THT assembly.

    What can the Smart Klaus® SoyoniK Guide do?

    Adaptive AR worker guidance, real-time inspection and ergonomic workstation for error-free THT assembly.

    Adaptive worker guidance with AR projection

    The SK SoyoniK Guide® uses images, videos and multilingual texts to guide you step by step through the assembly process. The AR projection marks the correct position directly on the workpiece and the component carriers.

    SK SoyoniK Guide_Adaptive worker guidance with AR projectionRelease_selection_IMG_6836_result

    Real-time testing with state-of-the-art camera technology

    The system checks the position, polarity, fit, type and presence of each component in real time - with PanTilt zoom technology for maximum precision even with the smallest components.

    SK SoyoniK Guide_Real-time inspection with state-of-the-art camera technology_Released_selection_IMG_7140-2_result

    Ergonomic, future-proof workplace

    The electrically height-adjustable table with recessed gripping containers arranged in a V-shape creates a comfortable workstation for up to 80 individually positionable component stations.

    SK SoyoniK Guide_Ergonomic workstationIMG_2188_result

    Why the Smart Klaus® SoyoniK Guide is the best choice

    Safely into the future - instead of continuing to rely on legacy systems

    Outdated Royonic workstations are no longer maintainable and block your modernization. The SK SoyoniK Guide® integrates state-of-the-art camera technology, projection and assistance software - modular, maintenance-free and connectable to your digital infrastructure.

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    SK SoyoniK Guide_Null Error Strategy_Released_Selection_IMG_7588_result

    Zero-defect strategy becomes reality

    Thanks to real-time monitoring, AR projection and automatic feedback, errors are detected before they occur - and not just at the end. This drastically reduces rework, rejects and complaints.

    SK SoyoniK Guide_A system that makes the difference_Released_Choice_IMG_7644_result

    A system that makes the difference - for the customer and the team

    The combination of quality, traceability and a modern look impresses OEMs, auditors and employees alike. A workstation that puts people at the center: ergonomic, intuitive and motivating.

    The challenges of THT assembly - solved by Smart Klaus®

    PROBLEM

    Obsolete, no longer maintainable placement systems

    LÖSUNG

    Royonic systems are technologically outdated and spare parts are no longer available. The SK SoyoniK Guide® is the modern, maintainable alternative with long-term manufacturer support.

    PROBLEM

    High error rate with manual THT placement

    LÖSUNG

    When assembling PCBs manually, polarity errors, mix-ups or positioning errors can easily occur. The system eliminates these sources of error through real-time monitoring.

    PROBLEM

    Difficult familiarization with complex assembly processes

    LÖSUNG

    THT assembly requires experience and care. The SK SoyoniK Guide® also enables new employees to work safely without a long training period.

    PROBLEM

    Monotony and fatigue during repetitive tasks

    LÖSUNG

    Long assembly processes lead to loss of concentration and errors. Ergonomic workplace design and intelligent management keep employees motivated and focused.

    PROBLEM

    Complex variant management

    LÖSUNG

    With high-mix, low-volume production, managing different placement variants is time-consuming. The system automatically adapts to each product variant.

    PROBLEM

    Lack of digitization of the assembly documentation

    LÖSUNG

    Manual documentation is time-consuming and error-prone. The SK SoyoniK Guide® automatically documents each placement step with a picture and time stamp.

    For which industries is Smart Klaus® SoyoniK Guide optimized?

    csm_branchen-elektronik_d4a0864a94
    Industrial electronics

    Robust assemblies with the highest reliability requirements

    • In industrial electronics production with robust assemblies and high reliability requirements, the SK SoyoniK Guide® ensures precise THT assembly and complete documentation.
    Learn more
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    Automotive Electronics

    Zero fault tolerance for control units and sensors

    • For electronic control units and sensors for the automotive industry, the SK SoyoniK Guide® guarantees the highest quality and zero-defect tolerance in THT assembly.
    Learn more
    csm_industry-medical-technology_2c541bfba8
    Medical technology

    Validatable processes according to the strictest quality standards

    • In medical technology with strict regulatory requirements, the SK SoyoniK Guide® offers documented processes and validatable assembly sequences in accordance with quality standards.
    Learn more
    SK SoyoniK Guide_A system that makes the difference_Released_Choice_IMG_7644_result
    Telecommunications

    Complex communication modules with optimum signal quality

    • For complex communication assemblies with numerous THT components, the SK SoyoniK Guide® ensures error-free assembly and optimum signal quality.
    Learn more

    Three simple steps to modern THT assembly

    Smart Klaus® automates the entire process - from CAD import and AR-guided assembly to complete documentation.

    CAD import & intelligent test program creation

    The CAD data of the PCB is imported or a "golden board" is scanned in. The SK SoyoniK Guide® automatically recognizes component positions and creates intelligent test programs with AI-supported feature testing for various component types.

    Step 1.

    Guided placement with AR projection

    The worker is guided by multilingual instructions and AR projection directly on the workpiece. The PanTilt camera checks each placement step in real time and provides automatic feedback - without manual acknowledgement.

    Step 2.

    Automatic documentation & proof of quality

    Each assembly step is automatically documented with an image, time stamp and user ID. Complete traceability and audit-proof protocols meet the highest quality requirements and audit standards.

    Step 3.

    A workplace that puts people at the center.

    Replace outdated systems with modern technology. Find out how the SK SoyoniK Guide® can revolutionize your THT production and arrange a personal modernization consultation.

    Request modernization

    Frequently asked questions about the Smart Klaus® Soyonik Guide

    Can we use our CAD data to set up the system?

    Yes, the SK SoyoniK Guide® offers a CAD import function. A correctly assembled PCB is placed under the camera and the corresponding data from the CAD system is imported. The system automatically calculates the position of the components in the camera image and creates a parts list that serves as the basis for the test program.

    The system monitors the placement process in real time. All component positions are initially marked with a red frame on the monitor. As soon as a component is correctly assembled, the frame color automatically changes to green. In the event of errors (incorrect component, incorrect position, incorrect orientation), a warning is issued immediately.

    The SK SoyoniK Guide® supports the assembly of multiple panel boards. It is sufficient to teach in one nest of the panel board and define the number of nests in the test program. The system automatically recognizes the repeating patterns and monitors all nests simultaneously.

    Yes, in addition to the correct component selection, the system also checks the correct orientation of components. Especially with polarity-dependent components such as electrolytic capacitors, diodes or ICs, this is a decisive advantage that prevents costly damage.

    Yes, the SK SoyoniK Guide® has standardized interfaces for integration into existing MES or ERP systems. This means that placement data can be automatically transferred from work preparation and feedback on the placement status can be reported back in real time.