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A worker assistance system supports employees with numerous everyday manual production tasks. Visual step-by-step instructions in real time guide them safely through the entire production process. If errors occur or deviations are detected, audio-visual instructions for troubleshooting appear. Components such as sensors, cameras and software make process assurance possible. A worker assistance system increases efficiency and ensures production quality.

Smart Klaus® is the camera-based premium worker assistance system for manual production, supporting employees in their daily tasks from goods receipt to goods issue. All process sequences are permanently and automatically checked and documented. This increases efficiency and ensures precision in manual production. Smart Klaus® reduces the error rate to up to 0 PPM and combats the shortage of skilled workers.

Smart Klaus® guides workers step-by-step through manual production processes using digital work instructions and permanent optical monitoring, while the intelligent image processing software checks whether a work step has been carried out correctly and provides direct feedback. Feedback is provided in real time after each step: an audio-visual notification in the event of errors or confirmation of correctness.

Smart Klaus® can be used in any industry - thanks to the modular structure of the hardware and software as well as the powerful expansion options. The worker assistance system is already being actively used in the automotive, industrial, electronics, medical technology and aerospace sectors. The areas of application of the worker assistance system cover the entire production process, from goods receipt to goods issue.

Due to the large number of camera and other expansion options, there are virtually no limits to product recognition. The worker assistance system is able to recognize the smallest parts with features of 0.01 mm (e.g. data matrix codes).