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EFFICIENT. ERROR-FREE. FUTURE-PROOF.

Digitalization of manual production

With Smart Klaus® - the first camera-based worker assistance system - we optimize your production processes for maximum quality and efficiency.

Discover product solutions
Siemens Fisherman Wurth Hanza ELECTRONICS Viessmann

What makes our system unique?

As a pioneer, we launched the first camera-based worker assistance system on the market in 2011 and have been setting standards in the digitalization of manual production ever since.

Proven with companies

Leading companies rely on our solutions. Our extensive video documentation shows real success stories and measurable results in practice.

Made in Germany

Designed, developed and manufactured in Germany - our system stands for maximum precision, quality and reliability.

Error prevention in real time

Permanent visual inspection and immediate feedback reduce your error rate to as low as 0 ppm.

Flexible process control

Our modular system fully maps complex processes - far beyond mere assembly testing.

100% Traceability

Automatic and complete documentation of all work steps for maximum transparency and control.

AI-based innovation

Innovative functions such as component library, automatic recognition and gamification increase efficiency and user acceptance.

Our Awards

Award Confare 2017 Award Forschung und Entwicklung 2022-1 Award Allianz 100 Award-Sparkasse-2016-1 Award Senetics-1

Main advantages

Transform your manual production with Smart Klaus® and experience noticeable improvements in quality, efficiency and employee satisfaction

Quality assurance at the highest level

Reduce complaints and ensure lasting customer satisfaction.

Productivity increase of up to 20%

Optimize your processes and increase your competitiveness in the long term.

Solution to the skills shortage

Take the pressure off your staff, reduce training times and create attractive jobs.

Home_ Quality assurance at the highest level-IMG_5251_result Home_Increase in productivity by up to 20__IMG_2758_result Home_Solution against skills shortagel_IMG_7662_result

We offer: Support for the entire production process

SK Receipt_Quality begins in the incoming goods departmentSelection_IMG_9008_result
SK Receipt

Incoming goods

  • Automatic article identification without barcode
  • Precise quantity and quality control in real time
  • Seamless documentation of all incoming goods
  • Seamless integration into your ERP landscape
Learn more
SK Receipt_ Complete traceabilitySelection_IMG_9240
SK Ident

Identification

  • Reliable component and product detection
  • Automatic master data linking
  • Fast variant and type recognition
  • Seamless integration into your IT landscape
Learn more
SK Pre-picking_Intelligent component recognition & quantity control_selection_IMG_8703-2_result
SK Pick

Pre-assembly

  • Error-free picking thanks to live inspection
  • Dynamic work instructions for each variant
  • Automatic quantity control for each removal
  • Complete traceability of all process steps
Learn more
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SK Assembly

Assembly assistance

  • Permanent visual inspection
  • Immediate error detection and correction
  • Simple integration into existing processes
Learn more
SK SoyoniK Guide_Real-time inspection with state-of-the-art camera technology_Released_selection_IMG_7140-2_result
SK SoyoniK Guide®

Electronics assembly

  • Ergonomic THT workstation of the next generation
  • AR projection directly onto the workpiece and components
  • AI-supported component inspection with automatic detection
  • CAD import for fast variant creation
Learn more
SK Inspect_Safe inspection - even without specialist knowledge_selection_IMG_9266_result
SK Inspekt

EoL test

  • Automated optical inspection
  • Precise error detection down to 0.1 mm
  • Objective testing independent of daily form
  • Umfassende Dokumentation aller Prüfschritte
Learn more
SK Recei_Precise quality control at incoming goods_IMG_0774_rgb
SK Pack

Order picking

  • Intelligent component recognition with every removal
  • Live feedback prevents picking errors
  • Automatic documentation of all picking processes
  • Flexible Anpassung an verschiedene Auftragstypen
Learn more

Cross-industry expertise for your specific requirements

Smart Klaus® has proven itself in a wide variety of industries and production environments. Every industry brings its own challenges - from regulatory requirements and special quality standards to specific process requirements. With over a decade of experience in the digitalization of manual production, we have developed a deep understanding of industry-specific needs and created tailor-made solutions.

Automotive

Automobile

The highest quality requirements, complex assembly processes and multi-variant production - Smart Klaus® supports leading automotive suppliers and OEMs in the digital transformation of their production.

Electronics

Electronics

From EMS production and THT assembly to highly complex power electronics: our system minimizes costly rejects and rework through precise real-time control and intelligent worker guidance.

Medical ID

Medical technology

Strictest regulation, complete documentation obligations and the highest precision requirements - Smart Klaus® meets the special requirements of medical technology with certifiable processes and complete traceability

AeroSpace

Aerospace

Zero-error tolerance and the highest safety standards: Our system guarantees error-free assembly processes for critical components and documents every production step in an audit-proof manner.

Manufacturing

General industry

Smart Klaus® also increases the quality and efficiency of manual production processes in plastics processing, the packaging industry, mechanical engineering and many other areas.

What our customers say

Learn firsthand how Smart Klaus® has sustainably improved our customers' manufacturing processes – with noticeable results for quality, efficiency, and competitiveness.

SK Receipt:

We achieved a time saving of 40% per booking record and work completely error-free.

Stefan Portmann

Managing Director @ PR-TRONIK Elektronik Handels GmbH

SK Assembly:

Our variant management is now significantly easier! New variants can be installed and tested on the same day they are taught in.

Michael Karch

Technical planning @ MANN + HUMMEL

SK Assembly:

New employees can work independently after just one week. Previously, the training phase lasted a month.

Ilja Braxmeier

Team leader @ KSB

SK Ident:

The error rate has dropped to 0. The expectation was the precise identification of components and subsequent inventory creation in the ERP system.

Lubomir Ogurcak

Head of Logistics @ IZOBLOK

SK SoyoniK Guide:

The downstream 4-eye control is no longer required. As a result, the process is more cost-efficient, quality-assured and less time-consuming. Employees can do something important during this time.

Robin Scheigele

Industrial engineer @ Enics

SK Inspect:

With Smart Klaus, NIRA KSV GmbH reduces inspection times by 75% and significantly minimizes the need for reserve samples.

Jürgen Rieckert

Managing Director @ Nira KSV GmbH

Your path to digital manufacturing

From the initial idea to the successful go-live, we support you with a proven, structured process. Our partnership-based approach ensures that your digitalization initiative is not only implemented successfully from a technical perspective, but is also firmly anchored in your company.

1

Initial meeting & requirements analysis

Getting to know each other and finding common goals

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We start with an in-depth analysis of your production processes, quality requirements and specific challenges. Together we work out:

  • Production processes & quality assurance: Identification of optimization potential
  • Variant management & low-volume high-mix: Mastering complex product diversity
  • ROI calculation: Economic evaluation of the investment
  • Skills shortage & employees: Solutions for personnel challenges
  • Productivity, costs & OEE: Define measurable improvements
Includes a 15-minute live system demo to illustrate the possibilities
2

Feasibility & offer phase

Tailor-made solution for your requirements

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Based on the needs analysis, we create a customized solution for your use case:

  • Feasibility concept: Live demo or online presentation with your specific components
  • Detailed offer presentation: Transparent presentation of scope of services, timeline and investment
  • Prioritization: Joint determination of the implementation sequence
  • Project planning: Clear milestones and responsibilities
3

Implementation & Go-Live

Professional commissioning and long-term support

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We accompany you from the first day to productive operation:

  • Tailoring & shipping: System configuration according to your specific requirements
  • In-house training: Comprehensive employee training (basic training at OPTIMUM, in-depth training on site)
  • Commissioning & Go-Live: Professional start of production with optional on-site support
  • Continuous support: Long-term optimization and support for sustainable success
With our structured approach, we minimize risks and maximize the success of your digitalization initiative.

Ready to take the next step in the digital transformation of your production?

Arrange a non-binding consultation now and find out how Smart Klaus® can optimize your production processes.

Success stories from digital manufacturing

Over 500 successful implementations speak for themselves. Discover how leading companies from various industries have transformed their manufacturing processes, increased quality and achieved measurable results with Smart Klaus®.

Endmontage digitalisieren | MANN+HUMMEL

Industry

MANN+HUMMEL reduziert Reklamationen, spart Vorrichtungen und integriert neue Varianten sofort – mit kamerabasierter Werkerassistenz in der Endmontage.

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Audit-sicher ohne Umrüsten.  | Fischer Sondermaschinenbau ...

Industry

Audit-ready ohne Umrüsten: Wie die fischer Sondermaschinenbau GmbH mit digitaler Werkerführung Montageprozesse verschlankt, dokumentiert und ...

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Null-Fehler-Produktion | Gebr. Schwarz GmbH

Industry

Die Fehlerquote der Gebr. Schwarz liegt heute bei 0 PPM. Dank des Werkerassistenzsystems Der Schlaue Klaus ist die Produktion heute fehlerfrei.

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THT-Bestückung sichern | Prettl Electronics

Industry

Wie Prettl Electronics mit 13 Systemen die THT-Bestückung transformiert hat – mehr Effizienz, bessere Qualität, weniger Schulungsaufwand. Jetzt ...

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Unabhängige Inhouse-Montage ermöglichen | KSB

Industry

Mit Werkerassistenz in die Eigenfertigung: Wie KSB Qualität sichert, Anlernzeit drastisch senkt und unabhängig von Zulieferern montiert.

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End-of-Line Prüfung  | MöllerTech International GmbH

Industry

Fehlerfreie Endprüfung: Wie MöllerTech mit 5 Werkerassistenzsystemen die Variantenvielfalt meistert, Audit-Anforderungen erfüllt und Qualität ...

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Insights & trends from the industry

From ROI calculations to skills shortages and new technologies - in our blog we share valuable knowledge and practical solutions for the challenges of modern manufacturing.

Sustainability through intelligent digitalization

Smart Klaus® actively contributes to a more sustainable future. By avoiding errors, conserving resources and optimizing processes, our systems not only reduce costs, but also the ecological footprint of your production.

Discover solutions
Recycle

Conservation of resources

Our system drastically reduces rejects and rework - saving energy, material and resources in your production.

Paperless

Digitization instead of paper

With Der Schlaue Klaus®, paper documentation, printed instructions and checklists become superfluous - for paperless production.

Supply Chain

Optimized supply chains

Thanks to error-free processes, we reduce complaints and transportation routes for subsequent deliveries and returns.

Country

Return of local production

Supports the relocation of production back to Europe and creates local and modern jobs - for shorter transportation routes and higher social standards.

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