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    SIMPLE, FAST, ERROR-FREE

    Quality assurance through automatic optical inspection

    Smart Klaus® Inspect automatically checks your products for visual characteristics and dimensional accuracy. Defects are detected immediately and displayed on the screen. The automatic documentation serves as valuable proof of quality for your customers.

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    Who is Smart Klaus® SK Inspect for?

    The automated quality inspection for companies with the highest demands, complex products and strict documentation requirements.

    Companies with high quality requirements

    Ideal for companies whose customers or industry standards demand the highest quality.

    Manufacturer with 100% inspection obligation

    Perfect for companies that need to fully inspect all products - faster and more reliable than manual checks.

    Manufacturing companies with staff shortages

    Relieves quality personnel through automated inspection and enables more efficient personnel deployment.

    Companies with verification obligations

    For manufacturers who need to fully document and verify test results, especially in regulated industries.

    Companies with complex products

    Ideal for products with many inspection features that would be almost impossible to check manually.

    Companies with frequent product changes

    Simple conversion makes it ideal for manufacturers with many product variants and frequent changes.

    What can Smart Klaus® Inspect do?

    Comprehensive optical inspection with objective, reproducible results and automatic documentation in seconds.

    Comprehensive visual inspection

    The Smart Klaus® Inspect checks your products for numerous visual features such as shape, color, labeling, dimensional accuracy and completeness - with a single camera and within a few seconds.

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    Objective and reproducible results

    The system checks every item with the same precision using predefined parameters - regardless of daily form, fatigue or the individual interpretation of the inspectors.

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    Automatic documentation of all test results

    All measured values and images are documented in clear test reports. These serve as proof of quality for your customers and can replace the incoming goods inspection at the customer's premises.

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    Why Smart Klaus® Inspect is so unique

    100% control in seconds - no more slipping

    The Smart Klaus® Inspect checks the completeness, position, dimensional accuracy and presence of all components in a single step within seconds. This ensures maximum process reliability before delivery - even with extensive inspection procedures.

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    Safe testing - even without specialist knowledge

    The system knows every test position, signals errors automatically and requires no special training. It is perfect for new employees or changing personnel and eliminates subjective assessments.

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    Transparent quality - for customers, auditors and your own conscience

    Every result can be documented and verified - with a picture, time stamp and serial number. In this way, complaints can be clearly documented, quality standards can be proven and the trust of your customers can be sustainably strengthened.

    The quality problems of manual testing - solved by Smart Klaus®

    PROBLEM

    Unreliable manual quality control

    LÖSUNG

    To be able to reliably inspect the quality of products, an employee needs experience, expertise and a high level of attention. The Smart Klaus® Inspect delivers consistent inspection quality - regardless of human factors.

    PROBLEM

    Time-consuming spot checks

    LÖSUNG

    Even manual spot checks are time-consuming and often unreliable. The system enables fast 100% checks and prevents faulty products from being overlooked.

    PROBLEM

    Fluctuating test quality

    LÖSUNG

    Experience shows: The later in the day and the more stressed your employees are, the more errors occur during the inspection. The Smart Klaus® Inspect works with consistent precision - around the clock.

    PROBLEM

    Elaborate documentation

    LÖSUNG

    Documentation is usually done manually or in a separate QA system and takes a lot of time. The system automatically creates complete test reports without any additional effort.

    PROBLEM

    Costs due to complaints

    LÖSUNG

    Undetected defects lead to complaints and customer dissatisfaction. The Smart Klaus® Inspect prevents faulty products from leaving your premises and saves expensive complaint costs.

    PROBLEM

    Staff shortage in quality assurance

    LÖSUNG

    Qualified QA personnel are difficult to find and retain. Automation takes the pressure off your existing team and makes you less dependent on a shortage of skilled workers.

    From zero-defect tolerance to compliance. Precise quality control for every industry.

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    Automotive industry

    Zero-defect tolerance and highest OEM standards

    • In the automotive industry with zero-defect tolerance and the highest quality requirements, SK Inspect ensures seamless final inspection and complete documentation - for first-class assemblies and OEM satisfaction.
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    Electronics production

    Precise detection of placement and soldering errors

    • Smart Klaus® Inspect reliably detects placement errors, missing components or soldering errors in electronic assemblies with numerous test features - faster and more precisely than manual visual inspection.
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    Medical technology

    Compliance-compliant 100% control according to regulatory standards

    • In the highly regulated medical technology sector, SK Inspect guarantees documented 100% inspections in accordance with regulatory requirements and creates compliance-compliant traceability.
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    Consumer goods industry

    Consistent quality with high quantities

    • The Smart Klaus® Inspect ensures consistent quality even for high-volume consumer goods and prevents costly complaints for satisfied customers and a stable brand reputation.
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    Three simple steps to automatic quality assurance

    Smart Klaus® makes quality testing child's play - from intuitive set-up and testing in a matter of seconds to automatic documentation.

    Define & teach-in inspection characteristics

    A good part is placed under the Smart Klaus® Inspect camera. The administrator marks the features to be inspected and defines target values and tolerances. This is done intuitively and without programming knowledge - teaching an inspection position only takes about a minute.

    Step 1.

    Carry out an automated check

    The product to be inspected is placed under the camera - manually or using conveyor technology. The Smart Klaus® Inspect compares all defined characteristics with the target values and tolerances and carries out the entire inspection within a few seconds - even with hundreds of inspection positions.

    Step 2.

    Evaluate & document results

    The test results are displayed immediately. Defective features are clearly marked and can be rejected. All measured values and images are automatically documented in a detailed inspection report - as reliable proof of quality for your customers.

    Step 3.

    Automatically all good - 100% check in seconds

    Discover how SK Inspect revolutionizes your quality control, drastically reduces error costs and increases customer satisfaction. Arrange a non-binding consultation now.

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    Frequently asked questions about Smart Klaus® Inspect

    How does Smart Klaus® Inspect differ from conventional AOI systems?

    The Smart Klaus® Inspect has been specially developed for final inspection and inspects not only electronic assemblies, but all types of products for a wide range of characteristics such as shape, color, labeling and completeness. In contrast to conventional AOI systems, it works with a single high-resolution camera, is easy to operate without programming knowledge and enables flexible product changes without hardware adjustments thanks to intelligent position correction.

    The inspection speed depends on the number of inspection features. Typical inspections with 20-50 features require only 1-3 seconds. Even complex inspection procedures with hundreds of inspection items are processed within a few seconds.

    Yes, the Smart Klaus® Inspect can be integrated into production lines both as a standalone system and inline. The test specimens can be fed manually or via conveyor technology. The system has interfaces for communication with upstream and downstream stations.

    Thanks to the large-area camera and the integrated position correction, no hardware adjustments are necessary when changing products. Changing the inspection procedure in the software is sufficient and only takes a few seconds. Special holders for different products are also not required.

    Smart Klaus® Inspect automatically creates detailed inspection reports with all measured values, target/actual comparisons and recorded images. These reports can be linked to serial numbers, saved and, if required, exported or transferred to higher-level systems. They serve as proof of quality for customers and as a basis for audits.