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SK Inspect

Smart Klaus for optical End-of-Line Inspection

Easy Teach-In

Checking

Graphical Defect Display

Smart Klaus checks the quality of your products and points out errors.

Final inspection in just a few seconds

In the final optical inspection, Schlaue Klaus checks the quality of your products in a single step within seconds.

Your products are either automatically fed and run under the camera or an employee manually places each product under the camera - depending on how your process looks like. Defective products can be ejected automatically.

Each inspection result can be documented on request. In the case of complaints, you can easily prove that the product complained about was produced without defects.

Functions

  • Simple teaching of new or modified test instructions
  • Inspection of the test specimen on the basis of visual characteristics
  • Reporting of detected errors
  • Marking of the faulty areas on the screen

Enhancements

  • Automatic documentation of the inspection result
  • Instruction of the operator for complex testing processes
  • Integration of digital measuring tools
  • Marking of the defective spots by laser directly on the test specimen

Technical information

(Illustration contains special accessories)

The assistance system is optionally available with or without a work table. All components can also be easily mounted on existing worktables.

 Image processing computer

Dimensions (l x w x h):500 x 420 x 110 mm
Weight:10 kg
Voltage range:110-230 V, 50/60 Hz
Power consumption:max. 1,500 W including peripheral devices
Fuse:10 A at 230 V, 16 A at 110 V
Processor:Intel i7-9700k, 3.6 GHz, 6 Cores, 12 Threads
Random access memory:8 GB
Hard disk:2 x 240 GB, konfigured as RAID 1
Betriebssystem:Windows 10 IoT Enterprise LTSB 2016 HighEnd
External Connections:2 x RJ45 GigaBit
5 x USB 2.0
2 x USB 3.0
2 x USB 3.1
4 switched cold device outputs (total max. 1,000 W)

 

Camera

Image resolution:18.1 MPixel (4,912 x 3,684 Pixel)
Frame rate:21 fps at full resolution

Other camera types, up to a resolution of 42 MPixel, are available on request.

Field of view and detection accuracy

The field of view of the camera and the detection accuracy depend on the working distance and the focal length of the lens used. The specified values ​​for the field of vision apply at a working distance of 1,200 mm. The values ​​for the detection accuracy are practical experience, in which Smart Klaus works reliably in a typical industrial environment. The values ​​that can be achieved under optimal environmental conditions are given in parentheses below.

Focal length:16 mm12 mm8,5 mm3.5 mm
Field of view:320 x 240 mm640 x 480 mm960 x 720 mm2,240 x 1,680 mm
Detection accuracy:0.6 mm
(0.06 mm)
1.3 mm
(0.1 mm)
2.0 mm
(0.2 mm)
4.5 mm
(0.4 mm)

Other focal lengths are available on request.

Illumination

The lighting is prepared for easy attachment to industry-typical aluminum profiles.

Dimensions(l x w x h):1,200 x 800 x 140 mm (without camera adapter)
Weight:15 kg
Power consumtion:70 W
Luminous flux:ca. 7,000 Lumen
Illuminance on the work surface:ca. 2,500 Lux
Light temperature:6.000 K (cold white)

 

Touch-Monitor

Screen size:21.5 inches
Resolution:1,920 x 1,080 Pixel
Touch-Technologie:Projected capacitive, 10 point multi-touch ( can be operated with gloves)

Contact

* Required field

Optimum datamangement solutions GmbH

Neureuter Straße 37a
D-76185 Karlsruhe

+49 721 570 44 95-0

vertrieb@optimum-gmbh.de

 

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Optimum datamanagement solutions GmbH