SK Inspect: Smart Klaus for automatic optical inspection
Smart Klaus SK Inspect checks the quality of your products and displays defects directly on the screen.
- The inspection and work instructions are digitally stored.
- The latest inspection and work instructions are always applied and followed.
- Complaint rate and complaint costs decrease.
- Inspection times are considerably reduced.
- The training effort for employees is reduced.
"The processes in our company are more economical and the workers are relieved"
Joanna Wilgosiewicz-Beginska, Quality Assurance
At NIRA KSV GmbH, Smart Klaus supports employees in the end-of-line inspection of injection molded assemblies.
The assemblies are simply placed in the camera's field of view and Smart Klaus automatically starts the inspection process. Complicated fixtures and sensors are no longer required.
The inspection results are automatically documented in images and assigned to a batch number. This batch number can be used to prove to the customer that all parts have been 100% inspected.
Enhancements
- Automatic documentation of the inspection result
- Instruction of the operator for complex testing processes
- Integration of digital measuring tools
- Marking of the defective spots by laser directly on the test specimen
Technical information
Image processing computer
Dimensions (l x w x h): | 550 x 440 x 155 mm |
Weight: | 15 kg |
Voltage range: | 110-230 V, 50/60 Hz |
Power consumption: | max. 1,500 W including peripheral devices |
Fuse: | 10 A at 230 V, 16 A at 110 V |
Processor: | AMD Ryzen 7 5800X, 3,8 GHz, 8 cores 16 threads |
Random access memory: | 16 GB |
Hard disk: | 2 x 512 GB SSD, configured as RAID 1 |
Operating system: | Windows 10 Professional 2019 LTSC |
External Connections: | 6 x USB 3.2 2 x USB 3.2 Type-C 2 x USB 2.0 2 x RJ45 GigaBit4 switched cold device outputs (total max. 1,000 W) |
Camera
Image resolution: | 20 MPixel |
Frame rate: | 18 fps at full resolution |
Other camera types, up to a resolution of 42 MPixel, are available on request.
Field of view and detection accuracy
The field of view of the camera and the detection accuracy depend on the working distance and the focal length of the lens used. The specified values for the field of vision apply at a working distance of 1,200 mm. The values for the detection accuracy are practical experience, in which Smart Klaus works reliably in a typical industrial environment. The values that can be achieved under optimal environmental conditions are given in parentheses below.
Focal length: | 16 mm | 12 mm | 8,5 mm | 3.5 mm |
Field of view: | 320 x 240 mm | 640 x 480 mm | 960 x 720 mm | 2,240 x 1,680 mm |
Detection accuracy: | 0.6 mm (0.06 mm) | 1.3 mm (0.1 mm) | 2.0 mm (0.2 mm) | 4.5 mm (0.4 mm) |
Other focal lengths are available on request.
Illumination
The lighting is prepared for easy attachment to industry-typical aluminum profiles.
Dimensions(l x w x h): | 1,200 x 800 x 140 mm (without camera adapter) |
Weight: | 15 kg |
Power consumtion: | 70 W |
Luminous flux: | ca. 7,000 Lumen |
Illuminance on the work surface: | ca. 2,500 Lux |
Light temperature: | 6.000 K (cold white) |
Touch-Monitor
Screen size: | 21.5 inches |
Resolution: | 1,920 x 1,080 Pixel |
Touch-Technologie: | Projected capacitive, 10 point multi-touch ( can be operated with gloves) |