SK INSPECT

Smart Klaus for optical quality control

The SK Inspect enables automated quality assurance at the end of the production line.

The test process of semi-finished and finished products becomes faster and safer. End-of-lineinspection has never been so easy.

Check. Verify. Document

Perfecting End-of-Line quality control.

Range of applications and advantages 

Smart Klaus Inspect was specially developed for end-of-line quality control.

The worker assistance system checks the quality of semi-finished and finished products after mounting and provides feedback. If a product is faulty, the system sends a signal and the worker can react.

This process is possible thanks to the industrial image-processing software with automatic recognition and visual inspection function.

Quality assurance thanks to an automatic downstream visual inspection.

Saving time and increasing efficiency.

0 ppm possible in the outgoing goods.

No more complaints.

Constant speed and precision in the testing process.

Flexible deployment of employees – everyone becomes an inspection expert.

Range of applications and advantages 

Smart Klaus Inspect was specially developed for end-of-line quality control.

The worker assistance system checks the quality of semi-finished and finished products after mounting and provides feedback. If a product is faulty, the system sends a signal and the worker can react.

This process is possible thanks to the industrial image-processing software with automatic recognition and visual inspection function.

Quality assurance thanks to a downstream visual inspection.

Saving time and increasing efficiency.

0 ppm possible in the outgoing goods.

No more complaints.

Constant speed and precision in the testing process.

Flexible deployment of employees – everyone becomes an inspection expert.

SK Inspect

Functions

  • Automatic visual inspection during end-of-line inspection
  • Automatic acknowledgement at 0 ppm
  • (Audio)visual signal in case of errors
SK Inspect
Expansions
  • Automatic documentation and dashboard
  • Connection of external digital tools
  • Connection of external digital measuring instruments
  • RGB backlight for contrast enhancement
  • Interface to your ERP, MES and PPS system

How it works

Automated End-of-Line testing

Exemplary structure of a workplace. All components of the assistance system can be assembled on existing work tables.

When a workpiece has passed through all of the steps of the production line, Smart Klaus Inspect is used for the final quality inspection.

Using visual characteristics, the worker assistance system checks each component presented to it for completeness, correct processing and damage.

The system immediately indicates errors to the workers so that they can be corrected or sorted out directly.

 

Optical inspection: injection molded parts
Quality assurance through automatic optical inspection at Nira.
Nira KSV GmbH

Numbers, data, facts

Technical information

Image processing computer
Dimensions (L x W x H) 550 x 440 x 155 mm
Weight 15 kg
Power supply range 110-230 V, 50/60 Hz
Power consumption max. 1.500 W inklusive Peripheriegeräten
Protection 10 A an 230 V, 16 A an 110 V
Processor AMD Ryzen 7 5800X, 3,8 GHz, 8 Kerne 16 Threads
RAM 16 GB
Hard disk 2 x 240 GB, konfiguriert als RAID 1
Operating system Windows 10 Enterprise LTSC
External connections 6 x USB 3.2 / 2 x USB 3.2 Typ-C / 2 x USB 2.0 / 2 x RJ45 GigaBit4 geschaltete Kaltgeräteausgänge (C13, insgesamt max. 1.000 W)
Camera
Resolution 20 MPixel (5.472×3.648 Pixel)
Framerate 18 fps bei voller Auflösung
Field of view and detection accuracy

The camera‘s field of view and detection accuracy depends on the working distance and focal length of the lens used. The specified values for the field of view apply to a working distance of 1,200 mm.

The values for the detection accuracy are empirical values from practical experience in which Smart Klaus operates reliably in typical industrial environments. Below this, the values that can be achieved under ideal environmental conditions are given in brackets.

Focal length 12 mm 16 mm 25 mm 35 mm
Field of view 1.200 x 860 mm 970 x 640 mm 610 x 400 mm 430 x 290 mm
Recognition accuracy 1,6 mm. (0,23 mm/px) 1,5 mm (0,17 mm/px) 0,7 mm (0,11 mm/px) 0,5 mm (0,08 mm/px)
Lighting
Dimensions (L x B x H) 1.200 x 800 x 140 mm (ohne Kamerahalterung)
Weight 15 kg
Power consumption 70 W
Luminous flux ca. 7.000 Lumen
Illuminance on the work surface ca. 2.500 Lux
Light colour 6.000 K (kaltweiß)
Screens
Touch panel
Surface Entspiegelt und chemisch gehärtet
Screen diagonal 13 Zoll
Resolution Full HD, 1.920 x 1.080
Touch technology Projected capacitive, 10-Punkt Multi-Touch (mit Handschuh bedienbar)
Control display
Screen diagonal 29 Zoll
Resolution 2.560 x 1.080 Pixel

Our industry expertise

Trust in 30 years of know-how

Testimonials

With the Smart Klaus, NIRA KSV GmbH reduces inspection times by 75% and significantly minimizes the need for reserve samples.

Jürgen Rieckert, Managing Director
Nira KSV GmbH
Advice or request

Do you have any questions or would you like more information?

Get individual, non-binding and free advice on our product solutions. Contact us and learn more about Smart Klaus!

Tel. +49 721 5704495-0
E-Mail: sales@optimum-gmbh.de

Or simply send us an enquiry:

To the contact form