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Optimum datamanagement solutions GmbH

Optical incoming goods inspection
safe, fast and error-free

Smart Klaus for the incoming goods inspection

Smart Klaus SK Receipt automatically identifies, checks, counts and registers, even without barcode, QR code or RFID

  • Inspection and work instructions are always up-to-date and fulfilled.
  • Goods are reliably identified and automatically registered.
  • Faulty goods are reliably detected and sorted out.
  • Productivity increases.
  • The error rate decreases.
  • The training effort for employees is reduced.
Optical incoming goods inspection

Case Study:

Optimized incoming-goods processing at PR-Tronik Elektronik-Handels GmbH

"We have a time saving of 40% per booking record and work completely error-free."
Stefan Portmann, Managing Director


At PR Tronik Elektronik-Handels GmbH, Smart Klaus optimizes incoming goods processing. Incoming items are automatically identified, booked and relabeled.

Employees are more relaxed and productive because errors and the resulting complaints are eliminated.

 

More use cases

Features

  • Easy teaching of new articles
  • Identification of articles by visual characteristics, barcode, DataMatrix code or text recognition (OCR)
  • Optical check for the presence of visual characteristics
  • Optical check for absence of visual characteristics (for example, known defect images)
  • Optical inspection for dimensional accuracy
  • Counting the articles and comparison with predefined lists
  • Recording of the identified articles
  • Instructing employees during complex incoming goods inspections

Enhancements

  • Automatic documentation of incoming goods inspection (time stamp, serial number, test and measurement results, images)
  • Connection of digital measuring tools
  • Interface to the company IT for seamless integration into your flow of goods

Downloads

Technical information

Smart Klaus

(Illustration contains special accessories)

The assistance system is optionally available with or without a work table. All components can also be easily mounted on existing worktables.

 Image processing computer

Dimensions (l x w x h):550 x 440 x 155 mm
Weight:15 kg
Voltage range:110-230 V, 50/60 Hz
Power consumption:max. 1,500 W including peripheral devices
Fuse:10 A at 230 V, 16 A at 110 V
Processor:

AMD Ryzen 7 5800X, 3,8 GHz, 8 cores 16 threads

Random access memory:16 GB
Hard disk:2 x 512 GB SSD, configured as RAID 1
Operating system:Windows 10 Professional 2019 LTSC
External Connections:

6 x USB 3.2

2 x USB 3.2 Type-C

2 x USB 2.0

2 x RJ45 GigaBit
4 switched cold device outputs (total max. 1,000 W)

 

Camera

Image resolution:20 MPixel
Frame rate:18 fps at full resolution

Other camera types, up to a resolution of 42 MPixel, are available on request.

Field of view and detection accuracy

The field of view of the camera and the detection accuracy depend on the working distance and the focal length of the lens used. The specified values ​​for the field of vision apply at a working distance of 1,200 mm. The values ​​for the detection accuracy are practical experience, in which Smart Klaus works reliably in a typical industrial environment. The values ​​that can be achieved under optimal environmental conditions are given in parentheses below.

Focal length:16 mm12 mm8,5 mm3.5 mm
Field of view:320 x 240 mm640 x 480 mm960 x 720 mm2,240 x 1,680 mm
Detection accuracy:0.6 mm
(0.06 mm)		1.3 mm
(0.1 mm)		2.0 mm
(0.2 mm)		4.5 mm
(0.4 mm)

Other focal lengths are available on request.

Illumination

The lighting is prepared for easy attachment to industry-typical aluminum profiles.

Dimensions(l x w x h):1,200 x 800 x 140 mm (without camera adapter)
Weight:15 kg
Power consumtion:70 W
Luminous flux:ca. 7,000 Lumen
Illuminance on the work surface:ca. 2,500 Lux
Light temperature:6.000 K (cold white)

 

Touch-Monitor

Screen size:21.5 inches
Resolution:1,920 x 1,080 Pixel
Touch-Technologie:Projected capacitive, 10 point multi-touch ( can be operated with gloves)