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SK Assembly

Smart Klaus for worker guidance and quality assurance in manual manufacturing

Easy Teach-In



Error Reporting

Mounting, assembling and inspection in one operation

SK Assembly guides the worker on the screen,
checks the individual assembly steps and warns immediately in case of errors.

With the cognitive assembly assistance system SK Assembly you produce error-free, relaxed and safe. The test procedures stored in SK Assembly serve as intelligent digital work instructions, which guide the workers step by step through the assembly process.

For this purpose, a camera is mounted above the work area, with the help of which the SK Assembly monitors the assembly process live. As soon as an assembly step has been carried out correctly, it automatically switches to the next step. In the event of an error, the SK Lite Assembly warns the operator and asks him to correct the error.

In this way it is ensured that the current work instruction is used and observed at all times. Errors due to outdated work instructions or forgotten assembly steps are eliminated.

With the optionally available module Automatic Documentation, all measured values collected during assembly and the camera images of all assembly steps can be automatically archived. Thus, all assembly steps are traceable and the assembly protocol can serve as proof of quality to your customers.


  • Simple teach-in of new or modified assembly instructions
  • Step-by-step instruction of the worker on the screen
  • Optical inspection of each individual assembly step
  • Automatic switching on after successful execution of an assembly step
  • Error message in case of faulty or forgotten assembly steps


  • Automatic documentation of all assembly steps
  • Integration of digital assembly tools
  • Marking of points to be mounted by laser
  • Interface to the company IT for seamless integration into your production control


Technical information

(Illustration contains special accessories)

The assistance system is optionally available with or without a work table. All components can also be easily mounted on existing worktables.

 Image processing computer

Dimensions (l x w x h):500 x 420 x 110 mm
Weight:15 kg
Voltage range:110-230 V, 50/60 Hz
Power consumption:max. 1,500 W including peripheral devices
Fuse:10 A at 230 V, 16 A at 110 V
Processor:Intel i7-9700k Octa Core 3,6GHz, 8 Cores, 16 Threads
Random access memory:16 GB
Hard disk:2 x 240 GB, configured as RAID 1
Operating system:Windows 10 Enterprise 2019 LTSC HighEnd
External Connections:2 x RJ45 GigaBit
4 x USB 2.0
2 x USB 3.0
2 x USB 3.1
4 switched cold device outputs (total max. 1,000 W)



Image resolution:18.1 MPixel (4,912 x 3,684 Pixel)
Frame rate:21 fps at full resolution

Other camera types, up to a resolution of 42 MPixel, are available on request.

Field of view and detection accuracy

The field of view of the camera and the detection accuracy depend on the working distance and the focal length of the lens used. The specified values ​​for the field of vision apply at a working distance of 1,200 mm. The values ​​for the detection accuracy are practical experience, in which Smart Klaus works reliably in a typical industrial environment. The values ​​that can be achieved under optimal environmental conditions are given in parentheses below.

Focal length:16 mm12 mm8,5 mm3.5 mm
Field of view:320 x 240 mm640 x 480 mm960 x 720 mm2,240 x 1,680 mm
Detection accuracy:0.6 mm
(0.06 mm)
1.3 mm
(0.1 mm)
2.0 mm
(0.2 mm)
4.5 mm
(0.4 mm)

Other focal lengths are available on request.


The lighting is prepared for easy attachment to industry-typical aluminum profiles.

Dimensions(l x w x h):1,200 x 800 x 140 mm (without camera adapter)
Weight:15 kg
Power consumtion:70 W
Luminous flux:ca. 7,000 Lumen
Illuminance on the work surface:ca. 2,500 Lux
Light temperature:6.000 K (cold white)



Screen size:21.5 inches
Resolution:1,920 x 1,080 Pixel
Touch-Technologie:Projected capacitive, 10 point multi-touch ( can be operated with gloves)