With the assembly assistance system Schlauer Klaus you achieve zero errors in your production, relaxed and safe. All work instructions and test criteria are stored digitally so that Schlauer Klaus guides your workers through the process step by step.
In parallel, the camera compares the stored inspection criteria with the live image. After each assembly step, the assistance system automatically acknowledges and gives feedback in real time to the worker.
If required, the assembly assistance system documents all test results including assembly photo.
This means that no more assembly errors are made in your production. All assembly steps are traceable and the assembly protocol can serve as proof of quality to your customers.
- Automatic documentation of all assembly steps
- Integration of digital assembly tools
- Marking of points to be mounted by laser
- Interface to the company IT for seamless integration into your production control
(Illustration contains special accessories)
The assistance system is optionally available with or without a work table. All components can also be easily mounted on existing worktables.
Image processing computer
|Dimensions (l x w x h):||500 x 420 x 110 mm|
|Voltage range:||110-230 V, 50/60 Hz|
|Power consumption:||max. 1,500 W including peripheral devices|
|Fuse:||10 A at 230 V, 16 A at 110 V|
|Processor:||Intel i7-9700k, 3.6 GHz, 6 Cores, 12 Threads|
|Random access memory:||8 GB|
|Hard disk:||2 x 240 GB, konfigured as RAID 1|
|Betriebssystem:||Windows 10 IoT Enterprise LTSB 2016 HighEnd|
|External Connections:||2 x RJ45 GigaBit|
5 x USB 2.0
2 x USB 3.0
2 x USB 3.1
4 switched cold device outputs (total max. 1,000 W)
|Image resolution:||18.1 MPixel (1,912 x 3,684 Pixel)|
|Frame rate:||21 fps at full resolution|
Other camera types, up to a resolution of 42 MPixel, are available on request.
Field of view and detection accuracy
The field of view of the camera and the detection accuracy depend on the working distance and the focal length of the lens used. The specified values for the field of vision apply at a working distance of 1,200 mm. The values for the detection accuracy are practical experience, in which Smart Klaus works reliably in a typical industrial environment. The values that can be achieved under optimal environmental conditions are given in parentheses below.
|Focal length:||16 mm||12 mm||8,5 mm||3.5 mm|
|Field of view:||320 x 240 mm||640 x 480 mm||960 x 720 mm||2,240 x 1,680 mm|
|Detection accuracy:||0.6 mm|
Other focal lengths are available on request.
The lighting is prepared for easy attachment to industry-typical aluminum profiles.
|Dimensions(l x w x h):||1,200 x 800 x 140 mm (without camera adapter)|
|Power consumtion:||70 W|
|Luminous flux:||ca. 7,000 Lumen|
|Illuminance on the work surface:||ca. 2,500 Lux|
|Light temperature:||6.000 K (cold white)|
|Screen size:||21.5 inches|
|Resolution:||1,920 x 1,080 Pixel|
|Touch-Technologie:||Projected capacitive, 10 point multi-touch ( can be operated with gloves)|