SK ASSEMBLY

Smart Klaus for guided manual production

The SK Assembly guides the entire mounting process by means of digital work instructions – with automatic real-time feedback.

Errors are eliminated, the workload is reduced and quality is automatically assured.

Perfecting manual production.

Instruct. Check. Document.

Range of applications and advantages 

Smart Klaus Assembly guides workers step by step through the entire assembly process.

Thanks to digital work instructions with accompanying images and real-time feedback, every employee is able to assemble everything – even without previous experience.

Manual assembly processes become faster and safer with the worker assistance system – thanks to the industrial image processing software with automatic recognition and optical inspection function.

Consistently high quality thanks to digital guidance and visual inspection.

0 ppm possible – no more errors in the mounting process.

No more rejects, rework or complaints.

Digital knowledge and work instructions.

Flexible deployment of employees – everyone becomes a manufacturing expert.

Increased mounting efficiency thanks to digital instructions and automatic visual inspection.

Range of applications and advantages 

Smart Klaus Assembly guides workers step by step through the entire assembly process.

Thanks to digital work instructions with accompanying images and real-time feedback, every employee is able to assemble everything.

Consistently high quality thanks to digital guidance and visual inspection.

<meta charset="UTF-8" />0 ppm possible – no more errors in the mounting process.

No more rejects, rework or complaints.

Digital knowledge and work instructions.

<meta charset="UTF-8" />Flexible deployment of employees – everyone becomes a manufacturing expert.

Increased mounting efficiency thanks to digital instructions and automatic visual inspection.

SK Assembly

Functions

  • Automatic digital work instructions with accompanying images
  • The entire mounting process at a glance
  • Automatic inspection without manual acknowledgement
  • (Audio)visual signal in case of errors
  • Automatic confirmation and acknowledgement in case of error-free mounting
SK Assembly
Expansions
  • Pick-to-light system
  • Projector
  • Connection of external digital tools
  • Connection of external digital measuring instruments
  • Automatic documentation and dashboard
  • RGB backlight for contrast enhancement
  • Interface to your ERP, MES and PPS system

How it works

Optimised worker guidance

Exemplary structure of a workplace. All components of the assistance system can be assembled on existing work tables.

The SK Assembly worker assistance system guides workers step by step through the manual mounting process.

Digital work instructions on the display show workers what to do. With the help of augmented reality and the live image from the camera, the relevant area for the work step is also marked.

The industrial image-processing software permanently analyses and interprets the images captured by the camera. In this way, the worker assistance system can provide feedback in real time as to whether a work step has been carried out correctly, and immediately points out any errors. Smart Klaus only continues the mounting process if all the items on the digital checklist have been successfully completed.

Pre-assembly: dishwasher panels
Error-free pre-assembly and management of high variant diversity at Miele.
Miele & Cie. KG

Numbers, data, facts

Technical information

Image processing computer
Dimensions (L x W x H) 550 x 440 x 155 mm
Weight 15 kg
Power supply range 110-230 V, 50/60 Hz
Power consumption max. 1.500 W inklusive Peripheriegeräten
Protection 10 A an 230 V, 16 A an 110 V
Processor AMD Ryzen 7 5800X, 3,8 GHz, 8 Kerne 16 Threads
RAM 16 GB
Hard disk 2 x 240 GB, konfiguriert als RAID 1
Operating system Windows 10 Enterprise LTSC
External connections 6 x USB 3.2 / 2 x USB 3.2 Typ-C / 2 x USB 2.0 / 2 x RJ45 GigaBit4 geschaltete Kaltgeräteausgänge (C13, insgesamt max. 1.000 W)
Camera
Resolution 20 MPixel (5.472×3.648 Pixel)
Framerate 18 fps bei voller Auflösung
Field of view and detection accuracy

The camera‘s field of view and detection accuracy depends on the working distance and focal length of the lens used. The specified values for the field of view apply to a working distance of 1,200 mm.

The values for the detection accuracy are empirical values from practical experience in which Smart Klaus operates reliably in typical industrial environments. Below this, the values that can be achieved under ideal environmental conditions are given in brackets.

Focal length 12 mm 16 mm 25 mm 35 mm
Field of view 1.200 x 860 mm 970 x 640 mm 610 x 400 mm 430 x 290 mm
Field of view (straight down) 1.200 x 860 mm 970 x 640 mm 610 x 400 mm 430 x 290 mm
Recognition accuracy 1,6 mm. (0,23 mm/px) 1,5 mm (0,17 mm/px) 0,7 mm (0,11 mm/px) 0,5 mm (0,08 mm/px)
Lighting
Dimensions (L x B x H) 1.200 x 800 x 140 mm (ohne Kamerahalterung)
Weight 15 kg
Power consumption 70 W
Luminous flux ca. 7.000 Lumen
Illuminance on the work surface ca. 2.500 Lux
Light colour 6.000 K (kaltweiß)
Screens
Touch panel
Surface Entspiegelt und chemisch gehärtet
Screen diagonal 13 Zoll
Resolution Full HD, 1.920 x 1.080
Touch technology Projected capacitive, 10-Punkt Multi-Touch (mit Handschuh bedienbar)
Control display
Screen diagonal 29 Zoll
Resolution 2.560 x 1.080 Pixel

Our industry expertise

Trust in 30 years of know-how

Testimonials

Our variant management is now significantly easier! New variants can be assembled and tested on the same day of teach-in.

Michael Karch, Technische Planung
MANN + HUMMEL
Advice or request
Get to know Smart Klaus

Do you have any questions or would you like more information?

Get individual, non-binding and free advice on our product solutions. Contact us and learn more about Smart Klaus!

Tel. +49 721 5704495-65
E-Mail: sales@optimum-gmbh.de

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