SK ASSEMBLY
Smart Klaus for guided manual production
The SK Assembly guides the entire mounting process by means of digital work instructions – with automatic real-time feedback.
Errors are eliminated, the workload is reduced and quality is automatically assured.
Perfecting manual production.
Instruct. Check. Document.
Range of applications and advantages
Smart Klaus Assembly guides workers step by step through the entire assembly process.
Thanks to digital work instructions with accompanying images and real-time feedback, every employee is able to assemble everything – even without previous experience.
Manual assembly processes become faster and safer with the worker assistance system – thanks to the industrial image processing software with automatic recognition and optical inspection function.
Consistently high quality thanks to digital guidance and visual inspection.
0 ppm possible – no more errors in the mounting process.
No more rejects, rework or complaints.
Digital knowledge and work instructions.
Flexible deployment of employees – everyone becomes a manufacturing expert.
Increased mounting efficiency thanks to digital instructions and automatic visual inspection.
Range of applications and advantages
Smart Klaus Assembly guides workers step by step through the entire assembly process.
Thanks to digital work instructions with accompanying images and real-time feedback, every employee is able to assemble everything.
Consistently high quality thanks to digital guidance and visual inspection.
<meta charset="UTF-8" />0 ppm possible – no more errors in the mounting process.
No more rejects, rework or complaints.
Digital knowledge and work instructions.
<meta charset="UTF-8" />Flexible deployment of employees – everyone becomes a manufacturing expert.
Increased mounting efficiency thanks to digital instructions and automatic visual inspection.
Functions
- Automatic digital work instructions with accompanying images
- The entire mounting process at a glance
- Automatic inspection without manual acknowledgement
- (Audio)visual signal in case of errors
- Automatic confirmation and acknowledgement in case of error-free mounting
- Pick-to-light system
- Projector
- Connection of external digital tools
- Connection of external digital measuring instruments
- Automatic documentation and dashboard
- RGB backlight for contrast enhancement
- Interface to your ERP, MES and PPS system
How it works
Optimised worker guidance
Exemplary structure of a workplace. All components of the assistance system can be assembled on existing work tables.
The SK Assembly worker assistance system guides workers step by step through the manual mounting process.
Digital work instructions on the display show workers what to do. With the help of augmented reality and the live image from the camera, the relevant area for the work step is also marked.
The industrial image-processing software permanently analyses and interprets the images captured by the camera. In this way, the worker assistance system can provide feedback in real time as to whether a work step has been carried out correctly, and immediately points out any errors. Smart Klaus only continues the mounting process if all the items on the digital checklist have been successfully completed.
Numbers, data, facts
Technical information
| Dimensions (L x W x H) | 550 x 440 x 155 mm |
|---|---|
| Weight | 15 kg |
| Power supply range | 110-230 V, 50/60 Hz |
| Power consumption | max. 1.500 W inklusive Peripheriegeräten |
| Protection | 10 A an 230 V, 16 A an 110 V |
| Processor | AMD Ryzen 7 5800X, 3,8 GHz, 8 Kerne 16 Threads |
| RAM | 16 GB |
| Hard disk | 2 x 240 GB, konfiguriert als RAID 1 |
| Operating system | Windows 10 Enterprise LTSC |
| External connections | 6 x USB 3.2 / 2 x USB 3.2 Typ-C / 2 x USB 2.0 / 2 x RJ45 GigaBit4 geschaltete Kaltgeräteausgänge (C13, insgesamt max. 1.000 W) |
| Resolution | 20 MPixel (5.472×3.648 Pixel) |
|---|---|
| Framerate | 18 fps bei voller Auflösung |
The camera‘s field of view and detection accuracy depends on the working distance and focal length of the lens used. The specified values for the field of view apply to a working distance of 1,200 mm.
The values for the detection accuracy are empirical values from practical experience in which Smart Klaus operates reliably in typical industrial environments. Below this, the values that can be achieved under ideal environmental conditions are given in brackets.
| Focal length | 12 mm | 16 mm | 25 mm | 35 mm |
|---|---|---|---|---|
| Field of view | 1.200 x 860 mm | 970 x 640 mm | 610 x 400 mm | 430 x 290 mm |
| Field of view (straight down) | 1.200 x 860 mm | 970 x 640 mm | 610 x 400 mm | 430 x 290 mm |
| Recognition accuracy | 1,6 mm. (0,23 mm/px) | 1,5 mm (0,17 mm/px) | 0,7 mm (0,11 mm/px) | 0,5 mm (0,08 mm/px) |
| Dimensions (L x B x H) | 1.200 x 800 x 140 mm (ohne Kamerahalterung) |
|---|---|
| Weight | 15 kg |
| Power consumption | 70 W |
| Luminous flux | ca. 7.000 Lumen |
| Illuminance on the work surface | ca. 2.500 Lux |
| Light colour | 6.000 K (kaltweiß) |
| Surface | Entspiegelt und chemisch gehärtet |
|---|---|
| Screen diagonal | 13 Zoll |
| Resolution | Full HD, 1.920 x 1.080 |
| Touch technology | Projected capacitive, 10-Punkt Multi-Touch (mit Handschuh bedienbar) |
| Screen diagonal | 29 Zoll |
|---|---|
| Resolution | 2.560 x 1.080 Pixel |
Our industry expertise
Trust in 30 years of know-how
Our variant management is now significantly easier! New variants can be assembled and tested on the same day of teach-in.
Do you have any questions or would you like more information?
Get individual, non-binding and free advice on our product solutions. Contact us and learn more about Smart Klaus!
Tel. +49 721 5704495-65
E-Mail: sales@optimum-gmbh.de
Or simply send us an enquiry: