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SK assembly

Smart Klaus for worker guidance and quality assurance in manual assembly

Easy Teach-In



Error Reporting

Smart Klaus guides the worker on the screen, checks the individual assembly steps and warns in case of assembly errors.

Assembly and checking in a single operation

With the assembly assistance system Schlauer Klaus you achieve zero errors in your production, relaxed and safe. All work instructions and test criteria are stored digitally so that Schlauer Klaus guides your workers through the process step by step.

In parallel, the camera compares the stored inspection criteria with the live image. After each assembly step, the assistance system automatically acknowledges and gives feedback in real time to the worker.

If required, the assembly assistance system documents all test results including assembly photo.

So no more assembly errors are made in your production and guarantee traceability!


Picture shows optional accessories


Technical data


Lighting: 1.200 x 800 mm
Working distance: 1.200 mm


Resolution: 4912 x 3684 Pixel, 18,1 MPixel
Framerate: 21 fps

Field of view and detection accuracy

The field of view of the camera and the detection accuracy depend on the focal length of the used lens. Experience values are given for the detection accuracy at which Schlaue Klaus functions reliably in typical industrial environments. Under optimum ambient conditions, the process-safe detection accuracy improves by a factor of about 7.
Focal length:16 mm12 mm8,5 mm3,5 mm
Field of view:340 x 250 mm700 x 500 mm1.000 x 750 mm2.200 mm x 1.600 mm
Recognition accuracy:ca. 0,5 mmca. 1,0 mmca. 2,0 mmca. 4,5 mm


Power consumption: 70 W
Luminous flux: approx. 7,000 lumen
Illuminance on the work surface: approx. 2,500 lux
Light colour: 6,000 K (cold white)

Image processing computer

Powder-coated industrial computer  
Processor: Intel i7-8700, 3.7 GHz, 6 cores, 12 threads
Hard disk: 2 x 240 GB, configured as RAID 1
Operating system: Windows 10 IoT Enterprise
2 integrated Gigabit network adapters  
4 switched cold appliance outputs (total max. 1,000 W)  


Screen diagonal: 21.5 inch
Resolution: 1,920 x 1,080 pixels
Touch technology: Projected capacitive, 10-point Multi-Touch


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Optimum datamangement solutions GmbH

Neureuter Straße 37a
D-76185 Karlsruhe

+49 721 570 44 95-0


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