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    EFFICIENT. ERROR-FREE. RELIABLE.

    Smart Klaus®

    The intelligent operator assistance system for greater efficiency and quality in manual production

     

    Smart Klaus® is a camera-based operator assistance system for Industry 4.0 that makes production processes more efficient, error-free and transparent.

    Using state-of-the-art image processing technology and artificial intelligence (AI), it supports employees at all stages of the value chain - from incoming goods to assembly, THT assembly, end-of-line testing and order picking.

    Product video: Smart Klaus®

     

    Digitalization & process optimization in manual production

    As a digital assistant for Industry 4.0, Smart Klaus® combines efficiency, quality and transparency along the entire value chain. With intuitive operation, flexible integration into existing processes and optional gamification elements, it sustainably optimizes production processes and significantly reduces error rates.

     

    Modular design for maximum flexibility and individual expandability

    Smart Klaus® has a modular structure. Depending on the configuration of hardware and software, it can be used along the entire value chain.

    Incoming goods - Efficient article inspection

    Smart Klaus® automatically identifies components in incoming goods based on their visual characteristics - even without a barcode, QR code or label. Faulty deliveries or missing parts are detected in real time, deviations are reported immediately and all inspection results are documented. This enables companies to start their production efficiently and without errors.

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    SK Receipt Qualität beginnt im Wareneingang
    SK Assembly Intuitive Schritt-für-Schritt Werkerführung

    Assembly - Operator guidance step-by-step
    with process-accompanying quality control

    In assembly, Smart Klaus® guides employees through each work step via screen or projection. It checks each work step in real time and provides visual or acoustic feedback in the event of deviations. New employees are quickly trained and error rates are significantly reduced.

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    THT assembly - Precise electronics production

    During THT assembly, Smart Klaus® SoyoniK Guide® checks the correct placement, orientation and completeness of electronic components on printed circuit boards. Errors are reduced and production quality increases.

    Mehr erfahren
    SK SoyoniK Guide Echtzeitprüfung
    SK Warenausgang – jedes Teil dokumentiert

    Order picking - error-free packaging & shipping

    Smart Klaus® also ensures precision in order picking: it automatically checks whether all the correct parts have been correctly picked and packed, thus preventing shipping errors and complaints. The picking process can be automatically documented for verification purposes.

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    Customer videos

    Experience Smart Klaus® in productive use

    THT assembly at Prettl Electronics GmbH, Radeberg:

    No more serial errors and hardly any individual errors in THT assembly.

    Component assembly at Gebr. Schwarz GmbH, Rottweil:

    From 1,500 ppm to 0 ppm with Smart Klaus®.

    End-of-line testing at N.I.R.A. KSV GmbH, Mühlacker:

    Inspection of 1,500 different plastic parts on up to 100 features.

    Order picking at Röchling SE & Co KG, Brensbach:

    Smart Klaus® replaces the four-eyes check.