SK INSPECT
Smart Klaus for optical quality control
The SK Inspect enables automated quality assurance at the end of the production line.
The test process of semi-finished and finished products becomes faster and safer. End-of-lineinspection has never been so easy.
Check. Verify. Document
Perfecting End-of-Line quality control.
Range of applications and advantages
Smart Klaus Inspect was specially developed for end-of-line quality control.
The worker assistance system checks the quality of semi-finished and finished products after mounting and provides feedback. If a product is faulty, the system sends a signal and the worker can react.
This process is possible thanks to the industrial image-processing software with automatic recognition and visual inspection function.
Quality assurance thanks to an automatic downstream visual inspection.
Saving time and increasing efficiency.
0 ppm possible in the outgoing goods.
No more complaints.
Constant speed and precision in the testing process.
Flexible deployment of employees – everyone becomes an inspection expert.
Range of applications and advantages
Smart Klaus Inspect was specially developed for end-of-line quality control.
The worker assistance system checks the quality of semi-finished and finished products after mounting and provides feedback. If a product is faulty, the system sends a signal and the worker can react.
This process is possible thanks to the industrial image-processing software with automatic recognition and visual inspection function.
Quality assurance thanks to a downstream visual inspection.
Saving time and increasing efficiency.
0 ppm possible in the outgoing goods.
No more complaints.
Constant speed and precision in the testing process.
Flexible deployment of employees – everyone becomes an inspection expert.
Functions
- Automatic visual inspection during end-of-line inspection
- Automatic acknowledgement at 0 ppm
- (Audio)visual signal in case of errors
- Automatic documentation and dashboard
- Connection of external digital tools
- Connection of external digital measuring instruments
- RGB backlight for contrast enhancement
- Interface to your ERP, MES and PPS system
How it works
Automated End-of-Line testing
Exemplary structure of a workplace. All components of the assistance system can be assembled on existing work tables.
When a workpiece has passed through all of the steps of the production line, Smart Klaus Inspect is used for the final quality inspection.
Using visual characteristics, the worker assistance system checks each component presented to it for completeness, correct processing and damage.
The system immediately indicates errors to the workers so that they can be corrected or sorted out directly.
Numbers, data, facts
Technical information
| Dimensions (L x W x H) | 550 x 440 x 155 mm |
|---|---|
| Weight | 15 kg |
| Power supply range | 110-230 V, 50/60 Hz |
| Power consumption | max. 1.500 W inklusive Peripheriegeräten |
| Protection | 10 A an 230 V, 16 A an 110 V |
| Processor | Intel® Core™ i7-12700K 3.8 GHz, 8 P + 4 E Cores 20 Threads |
| Memory | 16 GB |
| Hard drive | 2 x 512 GB NV2 M.2 500 GB PCI Express 4.0 NVMe (M.2 SSD) configured as RAID 1 |
| Operating system | Windows 10 Enterprise LTSC |
| External Ports | 6 x USB 3.0, 1 x USB 3.2 Type-C |
| Network Ports | 2 x 2.5GbE incl. Teaming and TSN, 1 x Intel® GbE LAN |
| Video Outputs | 4 x DisplayPort V1.4a up to 8K |
| Resolution | 20 MP (5.472×3.648 Pixel) |
|---|---|
| Framerate | 18 fps at full resolution |
The intelligent combination of zoom and moveability of the camera enables maximum precision, accuracy and flexibility - even in complex assembly processes.
| Dynamic range | 12 bit |
|---|---|
| Resolution | 2.448×2.048 Pixel |
| Frame rate | 24 fps |
| Lens | integrated |
| Motor focal length | 6,8 mm (wide) bis 116 mm (tele) |
| F-Stop | 1,5 (wide) bis 3,4 (tele) |
| Weight | 12 kg |
|---|---|
| Dimensions | 354 x 338 x 239 mml |
| Connection | Cold devices for power supply (110 V -230 V) |
| USB 2.0 | PanTilt control |
The camera‘s field of view and detection accuracy depends on the working distance and focal length of the lens used. The specified values for the field of view apply to a working distance of 1,200 mm.
The values for the detection accuracy are empirical values from practical experience in which Smart Klaus operates reliably in typical industrial environments. Below this, the values that can be achieved under ideal environmental conditions are given in brackets.
| Focal length | 12 mm | 16 mm | 25 mm | 35 mm |
|---|---|---|---|---|
| Field of view | 1.200 x 860 mm | 970 x 640 mm | 610 x 400 mm | 430 x 290 mm |
| Recognition accuracy | 1,6 mm. (0,23 mm/px) | 1,5 mm (0,17 mm/px) | 0,7 mm (0,11 mm/px) | 0,5 mm (0,08 mm/px) |
| Dimensions (L x B x H) | 1.200 x 800 x 140 mm (without camera holder) |
|---|---|
| Weight | 15 kg |
| Power consumption | 70 W |
| Luminous flux | ca. 7.000 Lumen |
| Illuminance on the work surface | ca. 2.500 Lux |
| Light colour | 6.000 K (cold-white) |
| Surface | Antireflective and chemically hardened |
|---|---|
| Screen diagonal | 13 Inch |
| Resolution | Full HD, 1.920 x 1.080 |
| Touch technology | Projected capacitive, 10-point multi-touch (can be operated with a glove) |
| Screen diagonal | 29 Inch |
|---|---|
| Resolution | 2.560 x 1.080 Pixel |
Our industry expertise
Trust in 30 years of know-how
With the Smart Klaus, NIRA KSV GmbH reduces inspection times by 75% and significantly minimizes the need for reserve samples.
Do you have any questions or would you like more information?
Get individual, non-binding and free advice on our product solutions. Contact us and learn more about Smart Klaus!
Tel. +49 721 5704495-0
E-Mail: sales@optimum-gmbh.de
Or simply send us an enquiry: