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Quality assurence for industrial manufacturing

Correct faults before they become expensive

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Increasing customer requirements and quality demands continue to increase the effort required for quality assurance. At the same time, cost pressure is increasing. Manufacturing should not only become better, but also even faster, more flexible and more efficient.

As a result of the growing demands, errors occur in manual production that result in rework, rejects, complaints or contractual penalties. In the worst case, the customer looks for a new supplier.

The remedy is to safeguard manual manufacturing with Smart Klaus SK Assembly. He looks "over the shoulder" of the employees during mounting and immediately reports if an error has occurred. In this way, mounting errors such as missing or incorrect components, misplaced components, mix-ups of versions or variants can be corrected before the assembly is further processed or delivered.

Our solution:


Smart Klaus SK Assembly observes the mounting process using a camera placed above the work area. The captured images are analyzed in real time by the Smart Klaus SK Assembly image processing software. In case of error, it warns the operators and prompts them to take corrective action. Thus, errors are avoided and quality and productivity of manual production are improved.

  • No confusion of versions and variants

  • No incorrectly mounted components

  • No wrong or missing components

  • Automatic confirmation of error-free assemblies

  • Automatic documentation of all mounting steps

  • Operator guidance

  • Reduced training time

  • Integration into production line and production system

Smart Klaus supports me every day to work error-free.
That gives me a good feeling.

Liane Rollenbeck, assembly worker
Gebr. Wielpütz GmbH & Co. KG